Since tracing the Virago’s fuel leak to the rear carburettor breather, I contacted the FJ Owners Club workshop near Yate, less than 2 miles from home. The club takes its name from Yamaha’s FJ1100 and FJ1200, the large 4-cylinder sports-tourers around which it was formed.
Their first reply was reassuring, although the figure quoted was for a 4-cylinder machine rather than the Virago. A complete carburettor overhaul would be roughly £300, they said, with another £50 to collect the bike from Old Sodbury. The only difficulty was timing: they were busy and would need about 3 weeks before they could fit the job in.
Even £350 to collect a 27-year-old motorcycle and overhaul its carburettors was not going to turn a £1,750 purchase into a financial catastrophe.
There was, however, one small detail. The £300 figure was for a 4-cylinder motorcycle. The Virago has 2 carburettors.
This is why it pays to read what people have actually written rather than what you expected them to mean. Had I simply accepted the figure, nobody would necessarily have done anything dishonest. I would merely have failed to ask whether a price for rebuilding 4 carburettors also applied to rebuilding 2.
The answer came back at £250. With £50 for collection, the total is £300.
That is an entirely fair price, and the correction is almost more reassuring than the saving. They did not attempt to preserve the higher figure once the difference was pointed out. They adjusted the price to reflect the actual machine.
That matters.
We have become used to businesses where the person answering the telephone knows little about the work, the person preparing the estimate has never seen the machine, and the person carrying out the repair is expected to follow a screen rather than understand what is in front of him.
The FJ Owners Club appears to be something rather different: essentially one experienced man, perhaps 2, working from a workshop that is clean as a whistle and dealing with older motorcycles because he understands them rather than merely tolerates them.
I have been there before with my son’s Hero Bullet. It had a fault that needed diagnosing rather than a part randomly replaced in the hope that the problem would disappear. They found it and fixed it. I came away impressed then, and nothing about this exchange has changed that opinion.
A spotless workshop does not prove mechanical genius, but it is rarely a bad sign. Carburettors contain tiny jets, passages, needles, seals and diaphragms. They are not improved by being dismantled on a bench that resembles the aftermath of a jumble sale.
I have therefore asked another question: whether he would charge me more for allowing me to stand beside him while he dismantles and reassembles the carburettors.
Carburettors are something I really ought to know how to dismantle, inspect and rebuild myself. They are not sorcery, although the arrangement of springs, diaphragms, needles, floats and microscopic passages can make them appear designed to punish the merely curious.
Watching somebody competent do the job properly would be more useful than repeatedly studying exploded diagrams and then discovering, halfway through my own attempt, that I had misunderstood which way a tiny component was fitted.
Time spent explaining a job is still working time, so I would not expect the lesson for nothing. Nor would I expect him to tolerate a customer leaning over his shoulder, asking questions and slowing the job down without being compensated for it. But if he is willing, the additional charge would buy something more durable than the repair itself: the confidence to understand and perhaps deal with the system next time.
The 3-week wait is not a deterrent either. A busy specialist is generally preferable to an empty workshop advertising immediate availability. It suggests that other people have already discovered the value of somebody who knows what he is doing.
It also gives me time to attend to the other parts of returning to motorcycling: finding crash bars for the Virago and locating a decent pair of armoured motorcycle trousers that do not cost the equivalent of a small mortgage.
The crash bars are the easier part. They must fit the XV535, protect something useful rather than merely decorate the machine, and preferably provide somewhere sensible for my feet without turning the bike into a mobile scaffold tower.
The trousers have proved more difficult. I want something pale enough not to absorb every available ray of sunshine, roomy enough around the calves not to cut off the circulation, and fitted with proper armour. Apparently this is an exotic specification.
The market will happily provide endless varieties of black, charcoal and slightly different black, generally described as ideal summer wear by people who have never sat stationary on hot tarmac.
Add a 32-inch waist, a regular fit and Level 2 knee protection, and the prices begin to resemble the opening negotiations on a house extension.
Still, the delay means the search can continue without the temptation to buy the first unsuitable thing simply because the motorcycle is waiting outside. The trousers matter more than cosmetic accessories, and probably more than the crash bars. Chrome can be replaced. Knees are less readily available as pattern parts.
There is also a wider point here about old vehicles. The cheapest repair is not always the one with the lowest invoice. Paying less for somebody to guess, clean half the system, replace the wrong component and return the machine with the original fault still present is not economy. It is simply paying in instalments for the privilege of remaining stranded.
The Virago does not need somebody searching fruitlessly for a diagnostic socket. It needs somebody who understands floats, needles, seats, diaphragms, fuel levels and the consequences of petrol emerging from a breather above a hot cylinder head.
That expertise has a value.
At £250 for the carburettor overhaul and £50 to collect the bike, I am not merely buying a repair. I am buying the judgment of somebody experienced in diagnosing and repairing older carburetted motorcycles, and who knows the difference between a symptom, a cause and an expensive guess.
Should he agree to let me watch, I shall also be buying a little of that knowledge. Not enough to become an expert in an afternoon, but perhaps enough to stop the inside of a carburettor being treated as forbidden territory.
It also makes joining the club seem less like paying for a badge and more like supporting the survival of a useful institution. Owners of old machinery often complain that nobody knows how to repair it any more. Then, when they find somebody who does, they haggle over every pound and wonder why specialists disappear. There is a limit to what expertise can be expected to survive on goodwill.
The plan is for the Virago to be collected in about 3 weeks and for the carburettors to be dismantled, cleaned, inspected and rebuilt. The float system and diaphragms can be checked rather than guessed at, and any contamination can be dealt with before the bike is asked to cover serious mileage again.
Meanwhile, I shall continue searching for crash bars and protective trousers while trying to establish why motorcycle clothing manufacturers believe every rider wants to dress as a member of a heavily armed burglary team.
The original £300 estimate turned out not to be the price of my job. It was the price of a larger one.
One question saved £50.
Another may teach me how the carburettors actually work.
And the 3-week wait may yet prevent me from spending £200 on a pair of black trousers that do not fit.












