There are bargains, and there are things you buy because you convince yourself they might eventually become bargains. The motorcycle trailer I collected from Usk for £125 fell firmly into the second category. It was an elderly, rather hideous contraption consisting principally of a ladder-shaped steel track, two wheels, a tow hitch and a collection of enormous gaps seemingly designed to swallow motorcycle tyres.
Nevertheless, beneath the ugliness was something worth preserving. The steel chassis was substantial, the trailer sat reasonably low to the ground, and the wheels were carried on independent suspension units. A little experimentation, including bouncing my 80-odd kilograms on the rear, established that the suspension actually worked.
The question was whether I could turn it into something suitable for transporting my Yamaha Virago XV535 without spending more than the finished trailer was worth.
The original trailer was essentially a narrow steel ladder, with transverse cross-members supporting the motorcycle's wheels. Two particularly large openings appeared to have been intended as wheel pockets, presumably to stop the motorcycle moving backwards or forwards once aboard. The front opening measured approximately 50 cm and the rear one about 40 cm. Given that the Virago's front and rear tyres are approximately 66 cm and 56 cm in diameter respectively, both wheels would drop considerably into these openings. That might locate the motorcycle quite effectively, but it presented a rather obvious difficulty when the time came to unload it.
Motorcycles don't generally have reverse gears. Hauling a substantial motorcycle backwards over a steel cross-member, while balancing it on a narrow track above the ground, struck me as an excellent way of discovering whether my insurance covered stupidity. Fortunately, I had some scrap steel plate, approximately 4–5 mm thick, which I cut to fill the offending openings. The existing ladder provided the structural framework, so the additional pieces simply created a continuous surface along which the tyres could roll. It wasn't particularly elegant, but it solved the fundamental problem.
The motorcycle could now be rolled backwards without first having to be excavated.
A £30 Wheel Chock and an Angle Grinder
Having eliminated the wheel pockets, I needed something to locate the front wheel. I bought a commercial rocking motorcycle wheel chock for approximately £30. These devices have a pivoting cradle which rocks forwards as the front tyre enters, helping to hold the wheel in position while the motorcycle is secured.
Unfortunately, the chock came with four substantial lateral feet designed to make it stable when standing independently on a garage floor. They were considerably wider than the trailer's central ladder, so I initially considered fabricating additional supports before realising that I was trying to preserve a feature I didn't actually need.
The chock would be permanently installed on the trailer, where the steel chassis could provide the lateral support that the freestanding feet had previously supplied. Out came the angle grinder. I cut off the four projecting feet, leaving the chock's longitudinal members intact. The modified assembly dropped neatly between the two rails of the original ladder, where I welded it directly to the steel chassis. It fitted beautifully, and naturally I was impatient to try it.
At this stage, I hadn't fitted any foot platforms. The trailer was still essentially a narrow ladder with a rather splendid wheel chock at the front. Nevertheless, I decided to ride the Virago aboard to see whether the chock worked.
This was not one of my better ideas. The front wheel entered the chock exactly as intended, and the rocking mechanism did its job, bringing the motorcycle to a halt. Unfortunately, it did nothing for the rider, whose feet were now searching unsuccessfully for somewhere to land. With nothing on either side of the narrow ladder to support them, my feet flailed about in mid-air while the motorcycle and I performed an increasingly inevitable manoeuvre to port.
We both fell off the trailer.
Fortunately, the front crash bars absorbed most of the impact, sparing the motorcycle anything more serious. The rear left-hand indicator, however, was smashed. A complete replacement set of indicators was ordered for £26, while the injured indicator was reconstructed with superglue and returned to temporary service.
There was another irony. I already had a set of rear crash bars waiting to be fitted, which might have prevented the damage, but installing them requires unloading the rear suspension because they attach at the suspension mounting points. That meant acquiring a motorcycle lift, and Facebook Marketplace duly produced an almost-new Garvee motorcycle jack for £50, with a lifting capacity of 650 kg. More than sufficient for the Virago, and a useful addition to the workshop.
Thus, my impatience had cost £26 in replacement indicators and prompted another £50 purchase. More importantly, it had settled the question of whether the trailer needed foot platforms. The chock itself had worked perfectly. The rider was the defective component.
Somewhere to Put My Feet
The Virago isn't a lightweight trials bike, and the trailer has a noticeable rise at the loading end. Pushing it aboard while walking alongside wasn't particularly attractive, so riding it aboard under its own power remained the practical solution. What I needed was somewhere for my feet to go when the motorcycle stopped. I decided to fit aluminium chequer-plate platforms on either side of the central wheel track, turning the narrow ladder into something approaching a proper ride-on trailer.
Rather than covering the entire trailer with a heavy rectangular sheet, I cut the plate into two oblong sections. At the rear, the plates are supported by the substantial main axle cross-member. Further forwards, I installed two transverse supports made from approximately 50 × 25 mm aluminium box section, bolted to the central steel chassis, and secured the chequer plate to them with large pop rivets. The arrangement is surprisingly rigid without the weight of an entirely steel deck.
There was another requirement. The Virago's side stand projects approximately 35 cm from the motorcycle's centreline, and I wanted to be able to ride aboard, put my feet down, lower the stand and dismount before arranging the securing straps. The left-hand platform therefore had to be wide enough to accommodate it.
With the motorcycle leaning perhaps ten degrees from vertical, the stand carries only a proportion of the machine's weight, considerably less than my own 80-odd kilograms, which the platform supports quite happily. A small pad to spread the concentrated load beneath the stand foot would be sensible, but the supporting structure itself is reassuringly solid.
Most importantly, I now had somewhere to put my feet, a feature whose absence had already proved rather expensive.
Keeping the Virago Aboard
The original trailer already had two substantial red anchor points near the main axle, attached directly to the steel structure and conveniently positioned for securing the rear of the motorcycle. At the front, I fitted a separate transverse steel member, approximately 40 × 20 mm box section, welded directly to the original ladder, with a D-ring welded to it at each end. There is also a smaller 20 × 20 mm steel T-piece at the extreme front. The important distinction is that the motorcycle's securing straps attach to the steel chassis rather than to the aluminium decking or its supporting outriggers.
With four widely separated anchor points, I could arrange opposing straps to keep the motorcycle upright and restrain movement. The front wheel chock provides a substantial physical stop against forward movement, while the straps secure the machine as a whole.
At the motorcycle end, the front straps attach around the chrome crash-bar structure, while the rear straps use the grab-rail area close to the rear suspension mounting points. These fittings and their attachments must, of course, be suitable for the loads involved, with the webbing kept clear of hot surfaces and sharp edges. I may also add a separate short strap securing the front wheel to the forward T-piece, providing an additional safeguard against the tyre climbing out of the chock.
The result is a straightforward restraint arrangement using the existing chassis and relatively inexpensive fittings, without requiring elaborate mechanisms or additional proprietary trailer equipment.
The Second Attempt
Eventually, there comes a point when you have to stop cutting, welding and measuring and actually put the motorcycle on the trailer. Again.
This time, I connected the trailer to my Ford Galaxy, positioned the six-foot loading ramp and rode the Virago aboard. The difference was considerable. Instead of my feet searching helplessly for something solid, they landed on the chequer-plate platforms. The front wheel settled into the rocking chock, the rear wheel rested on the continuous ladder, and I could lower the side stand and dismount normally. No sudden manoeuvre to port, no damaged indicators and no need to inspect the ground from an unexpectedly intimate distance.
The motorcycle fitted neatly within the trailer's available length, with the front wheel securely located and the rear wheel properly supported. There was one further test. With the Virago aboard, could I still open the Galaxy's tailgate? Yes, although only just. The clearance is narrow, but it's there, and the motorcycle's position is effectively determined by the available geometry. There is no useful room to move it forwards or backwards, but none is needed.
The final practical question concerned the loading ramp. At six feet long, it needed somewhere to live while travelling. I considered mounting it beneath the trailer or strapping it to one of the chequer-plate platforms, before discovering that it would fit inside the Galaxy. Problem solved. Sometimes the best engineering solution is not to engineer anything.
The Financial Reckoning
So what did the transformation cost? The original trailer was £125, the rocking wheel chock approximately £30, and the steel and aluminium chequer plate another £40. That makes £195 for the completed conversion, including a continuous wheel track, proper foot platforms, a welded wheel chock and four widely separated securing points. The work was done using inexpensive materials and my own labour, so the economics would obviously have been rather different had I paid commercial workshop rates.
Of course, there was the small matter of the accident. The replacement indicators added £26, bringing the trailer-related expenditure to £221. The £50 Garvee jack took the total amount spent to £271, although the jack is a reusable workshop tool rather than part of the trailer. Had I exercised a little more patience, the additional expenditure might have been avoided. On the other hand, I now have a useful motorcycle jack and a complete set of replacement indicators. Every cloud.
Was It Worth It?
Absolutely.
The original trailer was an ugly, elderly contraption with a design that made loading and unloading unnecessarily awkward. But its underlying structure was sound, its suspension worked, and it provided a perfectly reasonable foundation for modification. By retaining the useful components and changing only what needed changing, I've ended up with a compact, low-loading motorcycle trailer tailored to the Virago.
The continuous ladder allows the motorcycle to roll aboard and backwards off without its wheels dropping into enormous holes. The chock locates the front wheel, the chequer-plate platforms provide secure footing and somewhere for the side stand, and the steel anchor points allow the machine to be strapped down without relying on the aluminium decking.
The old running gear, bearings, tyres and coupling still warrant the usual checks before regular road use, as do the securing arrangements. Modifying a trailer doesn't magically make its original components younger. Nevertheless, the basic conversion is complete, and the motorcycle has been successfully loaded. What began as £125 worth of agricultural-looking optimism has become a practical motorcycle trailer for £195. It carries the Virago, fits behind the Galaxy and even allows the tailgate to open. Just.
The only serious mishap occurred when I tried to use it before I'd finished building it.
The chock worked perfectly. The rider was the defective component.














